At Popper Mold-Tech, we specialize in creating precise medical molds. A client approached us to produce a medical trolley using injection molding. As a trusted mold maker, we carefully guided them through the entire process.
Initial Client Consultation
The client required a durable, lightweight medical trolley. It needed to withstand heavy use in hospitals. They also wanted it to have smooth, easy-to-clean surfaces. We knew injection molding was perfect for this.
Design and Material Challenges
Our first challenge was design. The medical trolley had many parts, such as wheels, handles, and storage trays. Each piece needed to fit together perfectly. We worked closely with the client to finalize the 3D model.
Then, material selection was crucial. The trolley needed to be strong but not too heavy. Our injection molding experts recommended using ABS plastic. It is known for its toughness and impact resistance.
Mold Design and Manufacturing
Once the design was approved, we started on the mold. Injection molding for a medical trolley is complex. The mold had to account for multiple parts and maintain tight tolerances.
During manufacturing, we encountered a problem. The wheels of the trolley weren’t forming as expected. There was shrinkage during cooling. To fix this, our mold maker team adjusted the mold’s size. We slightly enlarged it to allow for shrinkage.
Testing and Adjustments
After creating the mold, we conducted tests. We injected plastic into the mold to see how the trolley parts turned out. Most parts came out well. However, we noticed some warping on the trolley trays. This was due to uneven cooling.
We redesigned the cooling channels within the mold to solve this issue. This ensured even cooling and removed the warping problem.
Production and Delivery
Once all issues were solved, we began mass production. We monitored the process carefully to maintain quality. Our client was pleased with the final medical trolleys.
This project showed how important it is to have a reliable injection mould company. At Popper Mold-Tech, we handle every step from design to production. Our expertise in injection molding and problem-solving helped deliver a high-quality product to the client.